Polaris SurePower ECM Harness CNC REVOLT Sportsman 500 Ranger 500 OEM 4011090 4011240 4011657 4011226 4011517 4011089

Many years of Polaris ATV’s used the SurePower ECM module that controlled many things on the vehicle, including circuit breakers, cooling fan operation, and most importantly voltage regulation for the battery charging system. Most of these functions are reliable, except for the most important, the voltage regulator rectifier! The voltage regulator often fails, and leaves you faced with replacing the entire module just for this one function, which is likely to fail again.

RMSTATOR now provides a SurePower module Regulator Bypass kit to eliminate this problem on these popular ATVs. Our kit includes our heavy duty CNC aluminum REVOLT voltage regulator rectifier, a plug & play wiring harness, and mounting hardware. Simply mount the new voltage regulator on your frame, plug in and route the harness directly to the stator connector and battery terminals, and you’re ready to ride. You’ll never have to worry about a failing voltage regulator or SurePower replacement again.

This replacement kit is only meant to bypass the internal voltage regulator on Polaris ATVs that use the older black box and newer silver box (with single large connector) SurePower ECM Module..

RUNS 50% COOLER THAN OEM
2 years of R&D and careful choice of top graded performance components dramatically reduce failure rate by running substantially cooler than the best OEM and competitors’ products.

SOLVES THE MAJOR CAUSE OF FAILURE
REVOLT is the only voltage regulator rectifier on the market with a redesigned rectifier circuit to considerably improve reliability.

DISSIPATE HEAT 45% BETTER THAN OEM
Our improved proprietary Arctic Frostbite housing has increased and deeper fins and is CNC-machined from a high-quality aluminum billet for optimal heat transfer from internal components to external fresh air.

REVOLT is engineered, designed, and manufactured in USA under strict USA-based quality control standards.

2009 Polaris Ranger 500 2x4

2008 Polaris Sportsman 500 HO

2008 Polaris Sportsman 500 6x6

2008 Polaris Ranger 500 2x4

2007 Polaris Sportsman X2 500

2007 Polaris Sportsman 500 EFI

2007 Polaris Sportsman 500 6x6

2007 Polaris Sportsman 450

2007 Polaris Ranger 500 EFI 4x4

2007 Polaris Ranger 500 4x4

2007 Polaris Ranger 500 2x4

2006 Polaris Sportsman X2 500

2006 Polaris Sportsman 500 EFI

2006 Polaris Ranger 700 XP

2006 Polaris Ranger 700 6x6 EFI

2006 Polaris Ranger 500 EFI 4x4

2006 Polaris Ranger 500 4x4

2006 Polaris Ranger 500 2x4

2005 Polaris Ranger 700 XP

2005 Polaris Ranger 500 6x6

2005 Polaris Ranger 500 4x4

2005 Polaris Ranger 500 2x4

OEM 4011090 4011240 4011657 4011226 4011517 4011089 4011375 4011598 4011568

4010944

REVOLT Voltage Regulator Rectifier :

Width: 102 mm

Length: 103 mm

Height: 26 mm

Fixation holes center to center: 78 mm

Other specifications:

Number of plugs: 2

Number of pins: 5

Minimum Charging Voltage: 14.5 V +/- 0.5 V

Maximum Charging Current: 50 A / 500 W

Open Circuit Voltage: < 15 V

Operation Temperature: -20° C to 85°C

Polaris SurePower Module Regulator Bypass Harness :

Wires length : 1580 mm

Number of yellow wires : 3

Number of red wires : 1

Number of black wires : 1

Number of plugs : 3